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Transformer Radiator Fin Production Line PLC Control Steel Panel Radiator Production Line High Automation With Servo Motors Multi-head Gantry Spot

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Shanghai Trintfar Intelligent Equipment Co., Ltd.

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Transformer Radiator Fin Production Line PLC Control Steel Panel Radiator Production Line High Automation With Servo Motors Multi-head Gantry Spot

Name: Transformer Radiator Fin Production Line PLC Control Steel Panel Radiator Production Line High Automation With Servo Motors Multihead Gantry Spot
Brand: Trintfar
Price: 10000 USD

China Transformer Radiator Fin Production Line PLC Control Steel Panel Radiator Production Line High Automation With Servo Motors Multi-head Gantry Spot wholesale

Brand Name : Trintfar

Certification : ISO, CE, ABS

Place of Origin : China

MOQ : 1

Price : 10000~500000

Payment Terms : L/C, D/A, D/P, T/T

Delivery Time : 60~90

Packaging Details : Wooden brackets/wooden cases

Rhythm : Non Flow Production Line

Production Scope : Product Line

After-sales Service : 1 Year Warranty

Specification : other

Origin : China

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Steel Panel Radiator Production Line

The Steel Panel Radiator Production Line features high automation with servo motors, PLC control, multi-head gantry spot welding, and longitudinal/transverse medium frequency seam welding machines. It includes automatic loading/unloading, spot welding positioning, and seam welding edge sealing, ensuring efficient, stable production. Ideal for mass production of panel radiators.

Capacity config: 1000m/10h
Operators: 2-3 people
Equipment area: 60m*10m(L*W)
Equipment power distribution: 1600KVA (The actual total power used is about 1000KVA)

PRODUCT DESCRIPTIONS

Workflow

Work flow:Panel truss loading machine → Water channel ring loading and pressing machine → Turning and assembling machine 1 → Panel pre-spot positioning welding machine → Panel gantry multi-spot welding machine → Convection sheet pre-spot welding machine → Convection sheet gantry multi-spot welding machine → U-shaped line transfer conveyor → Long side double-head seam welding machine → Gantry double-head short side seam welding machine 1 → Gantry double-head short side seam welding machine 2 → Two-side cleaning and trimming machine → Shearing machine → Four-corner arc cutting machine → Turning and assembling machine 2 → Double-head three-way automatic welding machine → Support hook automatic welding machine → Automatic pressure airtightness detection machine → Discharging conveyor

Company Profile

Transformer Radiator Fin Production Line PLC Control Steel Panel Radiator Production Line High Automation With Servo Motors Multi-head Gantry Spot

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	Main Products:	‪Spot Welding Machine‬ , ‪Butt Welding Machine‬ , ‪Laser Welding Machine‬ , ‪Seam Welding Machine‬ , ‪...‬
	Address:	Building 8, No. 889, Guinan Road, Songjiang District, Shanghai, China
	Main Markets:	North America, Southeast Asia, Mid East
	International Commercial Terms(Incoterms):	Others
	Terms of Payment:	LC, T/T, Western Union, Small-amount payment
	Average Lead Time:	Peak Season Lead Time: one month Off Season Lead Time: one month

Average Response Time: ≤4.59h

Established in 1995, Trintfar Group is a high-tech enterprise of automated welding equipment which integrates scientific research, development, manufacturing and sales.The Group is headquartered in Shanghai, with four branches in Shanghai, Ningbo and Dongguan.There are 260 employees, 90 of whom are scientific researchers.

As a national high-tech enterprise, Trintfar Group has a large number of advanced welding technology products, including IF, HF inverter resistance welding machine, automatic intelligent NC, intelligent laser welding equipment, automobile welding production line, intelligent robot integration system, etc.

Our products are not only applied to major automotive manufacturing and spare parts production enterprises in China, but also to aerospace, home appliances manufacturing, high-speed, low-voltage electrical appliances and other industries.

The company has made a long-term strategic plan, through exchanges and cooperation with foreign excellent enterprises, and continuously importing foreign advanced technology and equipment, to establish a large-scale, industrialized and international enterprise

Main equipments

Panel truss loading machine

Manual loading of stacked materials onto feeding platform cars using the boom car, with two material placement positions on each side.

Truss gripper automatically grabs materials from both sides of the plate car and places them on the conveyor line.

Center clamping positioning mechanism aligns the panel on the conveyor.

Servo-driven mechanism moves the board to the pre-spot welding machine for spot welding on both sides.

Water channel ring loading and pressing machine

The waterway ring uses vibrating plate feeding with a double-track system.

Two pressing heads on each side press the waterway rings on the front and rear sides.

Material transmission uses powered roller feeding.

Turning and assembling machine

Quick and accurate flipping.

High-quality chains for transmission; 400W reduction motor as drive.

Gear reduction motor with sensor for precise turning positioning.

Automatic control, no manual intervention.

Consists of turning body, loading device, electrical console, operating system, and safety fence. Adapts to various product turning requirements, ensuring safe, smooth, and efficient material transfer between operations.

Panel pre-spot positioning welding machine

The panel automatically flows to the welding stop position on the conveyor rack, and welders on both sides start pre-spot welding.

Pre-spot welding required for only one row.

Uses 1 set of AC DN75 power supply.

Panel gantry multi-spot welding machine

3 gantry multi-spot welding machines for welding.

Each unit has 18 sets of cylinder welding joints.

AC welding power source for welding one row of solder joints at a time.

High-speed servo linkage stepper feeds the gripper forward to supply the water channel plate.

Convection sheet pre-spot welding machine

Convection sheet manually loaded onto the online tooling guide.

Welding done using a gantry 4-head pre-spot welding machine.

Materials manually pushed into the first row of pre-pointed positions for welding.

Equipment automatically shifts for remaining welding points.

Convection sheet gantry multi-spot welding machine

Pre-set Path: Convection sheet follows pre-set path into tooling guide.

Dual Gantry Welding: 2 gantry multi-spot welders.

Pneumatic Joints: 16 sets per unit.

AC Power Supply: AC & single-sided for row welding.

Servo Stepper: High-speed servo stepper feeds gripper for water channel plate.

U-shaped line transfer conveyor

Use roller conveyor rack to transfer materials in U-shaped layout.

Space Efficiency: U-shape saves space, optimizes process.

Ease of Operation: Smaller worker range, convenient, reduces intensity.

Long side double-head seam welding machine

Simultaneous Welding: Weld both long sides at once.

Power Supply: 300KVA medium frequency AC for stable long-term welding.

Gantry double-head short side seam welding machine 2 Set

Use medium frequency AC welding power source to ensure highly stable welding for a long time.

Two-side cleaning and trimming machine

Clean and trim the long-side welded products.

Shearing machine

Cutting Process: Perform cutting on required materials.

Cutter Material: White steel blade.

Cutting Method: Scissors cutting.

Four-corner arc cutting machine

Corner Shaping: Cut sharp corners to form rounded edges.

Cutter Material: White steel.

Cutting Method: Hydraulic punching.

Double-head three-way automatic welding machine

Welding Power: Medium frequency MD80 power source.

Material Flow: Double-sided channels for docking and turning.

Conveying Method: Chain plate for material transport at three-way.

Automatic Feeding: Gripper and welding positioning for precise operation.

Support hook automatic welding machine

Welding Power: Medium frequency MD40 power source.

Feeding Method: Clip-type stacking for material feeding.

Loading: Pneumatic gripper loads materials to welding position.

Automatic pressure airtightness detection machine

Test Pressure: 10 bar.

Test Method: Automatic pressure test in water tank.

Other informations

Product Details

Steel Panel Radiator Production Line U-shaped Return Layout Diagram

Production Results

NO	Name	Material	Notes
1	Panel	Cold rolled steel plate	1.1mm thickness
2	Convection plate	Cold rolled steel plate	0.3mm thickness
3	Interface type		4x G 1/2 internal thread interface
4	Product length		400-3000 mm
5	Product width		300/400/500/600/900mm

Equipment Configuration List

NO	Equipment name	Model	Quantity	Unit
1	Panel truss loading machine	HJ-0-0	1	set
2	Water channel ring loading and pressing machine	YZJ-0-0	1	set
3	Turning and assembling machine 1	FZJ-0-0	1	set
4	Panel pre-spot positioning welding machine	DN75-2C	1	set
5	Panel gantry multi-spot welding machine	10*DN60-36C	3	set
6	Convection sheet pre-spot welding machine	2*DN63-4C	1	set
7	Convection sheet gantry multi-spot welding machine	4*DN63-16C	3	set
8	U-shaped line transfer conveyor	ZJG-0-0	1	set
9	Long side double-head seam welding machine	2*FVM300-2C	1	set
10	Gantry double-head short side seam welding machine 1	2*FVM300-2C	1	set
11	Gantry double-head short side seam welding machine 2	2*FVM300-2C	1	set
12	Two-side cleaning and trimming machine	XBJ-0-0	1	set
13	Shearing machine	JCJ-0-0	1	set
14	Four-corner arc cutting machine	QJJ-0-0	1	set
15	Turning and assembling machine 2	FZJ-0-0	1	set
16	Double-head three-way automatic welding machine	2*MD80-2C	1	set
17	Support hook automatic welding machine	2*MD40-4C	1	set
18	Automatic pressure airtightness detection machine	JCJ-0-0	1	set
19	Discharging conveyor	SSJ-0-0	1	set

Water, Electricity, and Gas Configuration

Project	Parameters
Total power distribution	1600KVA (The actual total power used is about 1000KVA)
Gas source pressure	0.6MPa
Water source pressure	0.15MPa~0.30MPa
Compressed air source requirements	1000L/min
Total water flow	1200L/min
Equipment occupancy length*width approx.	60m*10m

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